masterThesis
Propuesta de mejora del proceso productivo de una empresa de confección textil ubicada en la ciudad de Quito aplicando principios de “LEAN MANUFACTURING”
Fecha
2022Autor
García Caiza, Jefferson Iván
Institución
Resumen
The following study aims to structure an improvement proposal that facilitates the increase
in quality in the production process of a textile factory through lean manufacturing
instruments: 5S, total productive maintenance (TPM) and change of dies in the middle of ten
minutes (SMED) in the production environment of a textile factory, with the purpose of
reducing or eliminating waste, optimizing the company's current resources. The
implementation methodology is based on three stages, as the beginning, sharing the
information of the tools to the staff, training, encouraging the participation of the working
group with an area leader, who will guide the implementation from beginning to end, as a
second part they are implemented models to standardize the job, activities, production time
and minimize contempt, the third stage is to follow up on the implementation, KPI
management indicators are proposed for this, a prior diagnosis of information is important
that will allow verifying the evolution of the quality tools, management commitment is a vital
part of this process. The TPM tool integration suggestion is based on the reduction of losses
related to unforeseen stoppages, quality and costs in production processes. SMED's approach
will allow the future study of alternatives for the decrease in the time of changing materials
and machine adjustments with practical solutions with the support of the maintenance and
production team, the proposed changes could generate an increase in productivity up to 5 %